Category: IGBT Machines
Automated Potting System for Power Modules
The Fully Automatic Potting System for Power Modules is an ultrasonic scanning microscopy system used to detect internal defects in vehicle and power modules without damaging the product. Unlike surface-level inspection methods, this system relies on ultrasonic wave reflection to image internal structures, making it highly effective for identifying voids, cracks, and delamination beneath the module surface. The equipment is widely used in IGBT and power module manufacturing, where accurate defect localization, high scanning throughput, and reliable classification are essential for quality assurance.
Applicable Products: HPD, ED3, Econo, and other IGBT modules with pins or flat panel configurations
DESCRIPTION
- High Throughput Automated Scanning: Continuous dual front-and-rear probe scanning within waterproof fixtures ensures efficient, uninterrupted testing.
- AI-Driven Defect Detection: Automatically identifies internal voids and cracks, calculating defect size and proportion with high accuracy.
- Flexible Fixture Compatibility: Quick-change waterproof fixtures support IGBT flat panels and pinned modules, adapting to multiple sizes and small-batch production.
- Integrated Data Management: Automatically saves and uploads inspection data through the MES system, streamlining quality tracking.
- Manual Review Buffer: A dedicated buffer station allows manual verification before qualified products re-enter the production line.